1. Overview and Application Scope
This series of water-bath bidirectional stirring gelatin melting tanks belongs to the technical field of the soft (hard) capsule pharmaceutical industry. Specifically, it serves as essential supporting equipment for dissolving gelatin and supplying gelatin solution to soft (hard) capsule total machines (pill pressing machines). Moreover, it is a main supporting device in production processes such as gelatin melting, batching, vacuuming, and condensation for capsules. Additionally, we abbreviate the water-bath bidirectional stirring gelatin melting tank as the gelatin melting tank for convenience in daily use and communication.
2. Core Technical Features
2.1 Bidirectional Multi-Layer Shunt Stirring
The gelatin melting tank adopts bidirectional multi-layer shunt stirring, which gives it a compact structure, stable transmission, and reliable performance. Furthermore, this stirring mode ensures uniform material mixing and accelerates gelatin solution dissolution. Specifically, the bidirectional shunt stirring enables rapid gelatin melting within 2 hours, which not only ensures efficient dissolution but also saves both time and labor for enterprises.
2.2 Water-Bath Circulating Heating
It utilizes water-bath circulating heating, which achieves fast and uniform temperature rise. Besides, it features online temperature display and precise control, which helps maintain a stable constant temperature. This design not only achieves the optimal gelatin melting temperature in a short time but also improves solution quality and shortens the melting duration, further enhancing production efficiency.
2.3 Integrated Multifunctional Operation
The gelatin melting tank completes stirring, heating, vacuum defoaming, moisture removal, and cooling within a single device. This integration ensures high efficiency, rapid operation, no pollution, and hygienic cleanliness. Additionally, the tank is sealed and pressure-resistant, and we can perform vacuum pumping on it, which expands its functional applicability in various production scenarios.
2.4 Stainless Steel Structure and Hygienic Design
We construct the entire gelatin melting tank from stainless steel, and it has a three-layer structure (inner liner, jacket, thermal insulation layer). The closed inner liner withstands positive and negative pressure for feeding and discharging, and we equip it with accessories such as a thermometer, vacuum pressure gauge, stirring system, manhole, viewing lamp, and breather. Moreover, all material-contact surfaces are mirror-polished to meet sanitary standards, which gives the tank advantages of easy cleaning, corrosion resistance, and acid resistance. Finally, it fully complies with GMP hygiene standards, making it an ideal equipment for gelatin melting and batching in global capsule pharmaceutical industries.
