Product

Jacketed reactor

It is suitable mixing and blending materials in the pharmaceutical, food and beverage, and chemical industries.

Overview

1. Overview and Composition

A jacketed reactor consists of multiple core components. These include a reactor body, agitator, transmission device, and shaft seal device.
It also has supports (legs), a manhole, process connection pipes, and some accessories. Additionally, it is widely suitable for material mixing and blending.
Its main application fields include pharmaceutical, food and beverage, and chemical industries.

2. Jacket Design and Customization

The jacketed heat exchanger reactor features a hollow jacket design. Inside this jacket, cold and hot media circulate continuously.
This circulation provides the necessary heat for material mixing and blending. Moreover, we can design and customize its specifications.
The customization is fully based on the user’s specific needs.

3. Agitator Structure and Customization

The agitator is composed of a stirrer and a stirring shaft. The stirring form of the jacketed heat exchanger reactor depends on process design.
Common stirring forms include anchor, paddle, worm gear, propeller, and frame types. Furthermore, we can customize the stirrer.
The customization is tailored to the user’s material conditions.

4. Transmission Device Composition

The reactor is equipped with a transmission device to drive the agitator. This device mainly includes a motor, gear reducer, coupling, and transmission shaft.

5. Classification by Jacket Heating Form

We generally classify jacketed heat exchanger reactors by their jacket heating form. The main types are electric heating tube, steam, and thermal oil circulation heating reactors.
We can design and manufacture the number of holes, specifications, and other requirements. These are all based on the user’s specific demands.

6. Design and Manufacturing Standards

Steam-heated reactors are generally pressure vessels. In contrast, thermal oil circulation, water bath circulation, and electric heating reactors are usually atmospheric vessels.
We design and manufacture pressure vessels strictly in accordance with GB150-2011 “Pressure Vessel” and “Vessel Code” standards.
Atmospheric vessels follow the “Atmospheric Pressure Vessels” NB/T47003-2009 standard. Additionally, we design and manufacture the agitator strictly according to relevant standards.

Parameter

Designation volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
 

Bore size (mm)

 

500 800 900 1100 1400 1500 1800 2100
Heat exchange area (m2) 0.9 2.0 2.7 4.5 7.5 10.0 13.5 22
Stirring power (KW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Speed(r/m) Constant speed or frequency modulation speed regulation
Stirring form Design and manufacture according to the nature of the material
Working pressure (Mpa) Design and manufacture according to process conditions
Working temperature ℃ -100°-500°
Jacket heating/cooling medium Steam, heat transfer oil, far infrared/cooling water, cold oil
Insulation material Polyurethane/rock wool
Pipe mouth configuration Design can be made on demand under the condition of satisfaction.
Can body material SUS304/316L or other corrosion-resistant stainless steel materials as liner
Container category Atmospheric pressure/Class I
remarks column The above is for reference only, for details please consult our company, design and production according to URS.

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