Product

High-speed disperser

High-speed disperser is a stirring device that uses a high-speed dispersing disk as the stirring system.

Overview

1. Overview and Basic Parameters

A high-speed disperser is a stirring device with a high-speed dispersing disc as its core mixing system.

Its speed ranges from 0 to 1450 rpm and is fully adjustable.

Specifically, it enables low-speed, high-speed, and medium-high-speed dispersion.

We design the dispersing disc according to the viscosity and surface tension of the materials.

Through high-speed serrated stirring, it disperses, blends, pulverizes, and homogenizes materials.

It retains almost no air during mixing and dispersion.

In addition, it delivers excellent mixing uniformity.

Medium-high-speed stirring and dispersion allow materials to dissolve rapidly.

It also effectively reduces the particle size of the materials.

2. Core Advantages and Structural Types

High-speed dispersers offer outstanding overall advantages.

They integrate dispersion, mixing, emulsification, homogenization, and particle size reduction in one unit.

They also feature ultra-fine stirring performance.

The mixture remains stable after stirring.

Furthermore, they boast high stirring efficiency and excellent dissolving effects.

We can produce high-speed dispersers in either split-type or integrated structures.

Operators can choose the appropriate type according to their process characteristics.

3. Tank Materials and Surface Treatment

For both split-type and integrated high-speed dispersers, we use high-quality stainless steel plates for the tank body.

We adopt S30408 (commonly known as 304) stainless steel for parts in contact with materials.

Alternatively, we can use S31603, also called 316L stainless steel, for these components.

We polish both the inner and outer surfaces of the tank body.

We apply a matte finish to the exterior surface.

We also grind welded joints until they are smooth and seamless.

4. High-Speed Cutting and Speed Regulation

High-speed cutting dispersers mix and disperse solid and liquid raw materials.

They achieve this under powerful operation at 1450 rpm.

This reduces the time required for low-speed stirring.

It also saves energy and shortens the production cycle.

In addition, the machine adopts variable frequency speed control technology.

If operators need low-speed stirring, they can switch and adjust to a lower speed.

High-speed dispersers use either electromagnetic speed control or variable frequency speed control.

Users can start with low-speed stirring to avoid foaming.

Once foaming is minimized, operators can gradually increase the speed.

5. Lifting Device and Flexibility

High-speed dispersers are equipped with hydraulic or mechanical lifting systems.

This allows them to adapt to mixing tanks of various sizes.

Moreover, they can move up and down easily and quickly.

6. Customizable Configurations

According to process requirements, high-shear dispersers can combine with other stirring styles.

They can also adopt different types of stirring impellers.

This makes them suitable for producing various types of products.

Operators can choose frame scrapers, blade scrapers, or propellers.

Other options include three-blade propellers, anchor impellers, or emulsifying heads.

We can also design high-shear dispersers with pressure tanks based on production process requirements.

We equip them with vacuum pumps for special processes such as vacuum defoaming and vacuum dispersion.

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