Glue Reactor

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E-mail: [email protected]

Product Overview

As one of the important equipment in fine chemical production, the glue reaction kettle is an indispensable reaction container in the glue production process. Through methods such as stirring and heating, it disperses and mixes various raw materials in accordance with process requirements, realizing process reactions like hydrocarbonization, polymerization, and condensation in the production process. It features rapid heating, high temperature resistance, corrosion resistance, low environmental pollution, convenient operation, etc., and is widely applied in leather glue, woodworking glue, yellow glue, sticker glue, adhesives, and so on.

Composition

This equipment consists of the kettle body (cylinder), kettle cover, jacket, agitator, heating device, transmission device, shaft sealing device, support (lugs), vacuum system, feed and discharge ports, etc. The kettle body of the glue reaction kettle is mostly made of carbon – manganese steel, stainless steel, nickel – based alloy, and other composite materials. The part of the cylinder in contact with materials is mostly made of imported high – quality stainless steel such as SUS304/SUS316L. The inner wall undergoes mechanical polishing or electrolytic mirror polishing, and the outer wall adopts a fully welded structure for heat insulation, with the outer surface treated by mirror or matte finishing. The external connection ports of the cylinder use sanitary quick – opening heads, and the heads are all spin – formed, ensuring safety, hygiene, and no dead corners, meeting the national GMP hygiene standards. The jacket structure includes forms such as standard jackets, outer coil tank jackets, and Miral board honeycomb jackets.

In addition, the glue reaction kettle is also equipped with devices such as a temperature monitoring device, temperature measurement holes, CIP automatic rotating spray balls, and quick – opening material inlets and outlets, facilitating manual operation, enabling uniform distribution of solvents, and featuring simple and reliable operation.

The design of the stirring blades, number of openings, specifications, and other related aspects of the glue reaction kettle can be individually designed and manufactured according to customer requirements. To meet the needs of different process reactions, the agitator can adopt cycloid pinwheel reducers, variable – frequency speed regulation, etc. For speeds exceeding 160, it is suitable to use helical gear reducers, and they can also be optionally configured according to user requirements.

Structural Features

1.The structural design of this reaction kettle is advanced in technology. It can adopt multiple heating methods such as electric heating, steam heating, and heat – conducting oil circulation heating. The heating device is designed separately according to the heating method. The jacket forms are divided into jacket type and outer half – pipe type. The jacket oil – heating type is equipped with a reflux device. The optimized design of the heating device enables fast heating and cooling speeds, uniform and efficient heating, low energy consumption, and high safety performance.

2.The shaft sealing of this reaction kettle adopts a special sanitary – grade mechanical seal design. It can also adopt packing seal and magnetic seal. The sealing degree is high, ensuring that the materials are not contaminated.

3.The glue reaction kettle can withstand high – temperature sterilization and disinfection at around 120°C, with a maximum working temperature of up to 200°C. Polyurethane and rock wool are used as thermal insulation materials; and it is equipped with a sanitary – grade pressure gauge.

4.During the reaction process, heating methods such as electric heating, internal and external coil heating, and heat – conducting oil circulation heating can be adopted to meet the process requirements of different working environments, such as acid resistance, alkali resistance, high temperature resistance, abrasion resistance, and corrosion resistance.

5. Nozzles can be designed and manufactured according to process requirements. The connection forms of nozzles can be selected from internationally common standards such as IOS quick – fit clamp type, flange type, and threaded type according to process requirements.

Technical Parameters

Specification Model	Overall Dimensions	Total Power (General Materials)	Remarks
		Motor Power (KW)	Agitation Speed (R/min)
FYG–50	700×700×1600MM	0.55KW	0-150
FYG–100	800×800×1700MM	0.75KW	0-150
FYG–150	800×800×1800MM	0.75KW	0-150
FYG–200	900×900×1800MM	1.1KW	0-150
FYG–300	900×900×2000MM	1.5KW	0-150
FYG–400	1000×1000×2000MM	1.5KW	0-150
FYG–500	1100×1100×2000MM	1.5KW	0-150
FYG–1000	1200×1200×3300MM	2.2KW	0-150
FYG–2000	1600×1600×3200MM	4KW	0-150
FYG–3000	1700×1700×3600MM	5.5KW	0-150
FYG–4000	1800×1800×3800MM	7.5KW	0-150
FYG–5000	2000×2000×4000MM	7.5KW	0-150
FYG–10000	2400×2400×6000MM	15KW	0-150

Quality Standards

For design, manufacturing, supervision and inspection, and testing, the following shall be implemented:

Special Equipment Safety Law of the People’s Republic of China
Good Manufacturing Practice for Pharmaceutical Production (SFDA)
Safety Technical Supervision Regulations for Stationary Pressure Vessels (TSG21—2016)
Pressure Vessels (GB150—2011)
Welding Regulations for Pressure Vessels (NB/T47015—2011)
Non – destructive Testing of Pressure – bearing Equipment (NB/T47013—2015)
Technical Requirements for Manufacturing of Steel Chemical Containers (HG/T20584—2011)
For design, manufacturing, supervision and inspection, and testing, the following shall be implemented:
1. Special Equipment Safety Law of the People’s Republic of China
2. Good Manufacturing Practice for Pharmaceutical Production (SFDA)
3. Safety Technical Supervision Regulations for Stationary Pressure Vessels (TSG21—2016)
4. Pressure Vessels (GB150—2011)
5. Welding Regulations for Pressure Vessels (NB/T47015—2011)
6. Non – destructive Testing of Pressure – bearing Equipment (NB/T47013—2015)
7. Technical Requirements for Manufacturing of Steel Chemical Containers (HG/T20584—2011)
  For design, manufacturing, supervision and inspection, and testing, the following shall be implemented:
  1. Special Equipment Safety Law of the People’s Republic of China
  2. Good Manufacturing Practice for Pharmaceutical Production (SFDA)
  3. Safety Technical Supervision Regulations for Stationary Pressure Vessels (TSG21—2016)
  4. Pressure Vessels (GB150—2011)
  5. Welding Regulations for Pressure Vessels (NB/T47015—2011)
  6. Non – destructive Testing of Pressure – bearing Equipment (NB/T47013—2015)
  7. Technical Requirements for Manufacturing of Steel Chemical Containers (HG/T20584—2011）