Product

External semi-tube reactor

Overview

1. Product Overview & Core Difference

We develop the external half-pipe reactor alongside the standard reactor.

A standard reactor uses a hollow standard jacket for heating or cooling.

We design the external half-pipe reactor with circular half-pipes welded outside the inner container.

These half-pipes serve as the heat-exchange medium for reaction processes.

The external half-pipe reactor is not a pressure vessel.

Thus, you do not need manufacturing qualifications to produce it.

It is a non-standard atmospheric pressure vessel.

It offers strong strength, excellent pressure resistance, and high load-bearing capacity.

We weld circular half-pipes along the tank wall.

This design reinforces the inner container and acts as a diversion structure.

It ensures sufficient heat exchange during operation.

However, its heat-exchange area is smaller than that of a standard reactor of the same size.

2. Structural Design & Heat Exchange Features

The external half-pipe reactor uses circular half-pipes as its heat-exchange jacket.

We can make half-pipes round or square.

We install half-pipes on both the bottom head and the cylinder.

You can adjust the heat-exchange area to meet your specific needs.

The external half-pipe reactor arranges half-pipes in a circular spiral.

This arrangement ensures uniform heating and excellent diversion.

It prevents local overheating effectively.

We add an insulation layer outside the reactor.

This design makes it look attractive and easy to clean with no dead corners.

3. Internal Stirring System

We select the stirring system inside the tank based on material characteristics.

Options include propeller blade stirring, frame-type stirring, and anchor-type stirring.

You can also choose propelling-type stirring or anchor-propeller combined stirring.

Each design suits different material properties to ensure optimal mixing.

4. Tank Configuration & Control System

We configure the tank with various ports according to process requirements.

Available ports include feeding port, charging port, online cleaning port, and SIP sterilization port.

We also add reflux port, steam inlet, and condensed water outlet as needed.

The control system offers multiple functions as required by the process.

It can display temperature and perform constant temperature control.

It provides liquid level display, upper and lower liquid level control, and alarm.

Additionally, it supports weighing and metering functions for precise operation.

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