Product

Double-Layer Insulated Storage Tank

Overview

1. Definition and Core Purpose

We define the double-layer insulation storage tank against single-layer tanks and three-layer heating tanks.

It is a storage tank with insulation medium and layer, so it keeps materials warm or cold for a period of time.

Its main role is to prevent quick temperature drops and reduce heat loss.

Notably, it maintains stable temperature for short periods, not permanent constant control.

2. Typical Usage Scenarios

In production lines, you can use it between work shifts to store hot materials from heating tanks.

This arrangement effectively improves overall production efficiency.

Common examples include hot water tanks, cold water tanks, and insulated medicinal liquid tanks.

If you need extra functions, you can also add an electric heating device to the tank.

This upgrade gives it both heating and long-term constant temperature functions.

3. Basic Types and Structural Features

Vertical and horizontal are the two common structural forms.

Besides shape, tanks can use full insulation or partial insulation.

Compared with single-layer tanks, their structure is slightly more complex.

Thanks to the insulation layer, they save energy by reducing heat exchange with the outside.

4. Four Types of Vertical Insulation Tanks

Type 1: Flat Top, Inclined Bottom

This tank has a low overall cost.

It discharges from the side bottom at the lowest point.

Because of its design, the equipment height is relatively low.

Therefore, it suits low-viscosity and low-concentration materials.

For the top cover, you can choose a side-opening cover or a sealed manhole.

Type 2: Flat Top, Conical Bottom

This model also costs relatively little.

What’s more, it discharges cleanly with little material residue.

It is ideal for medium-viscosity and medium-density materials.

Like Type 1, the top design offers the same flexible options.

Type 3: Upper and Lower Conical Heads

This structure includes a manhole on top.

It discharges from the cone bottom center.

Additionally, it seals well and uses a fully enclosed design.

As a result, it suits normal-pressure insulated material storage.

Type 4: Upper and Lower Elliptical Heads

This style also has a manhole and bottom-center discharge.

It features a fully enclosed structure and clean discharge.

Due to strong pressure-bearing performance, it fits pressurized processes.

Among all types, it has the highest cost.

5. Sanitary and Sealing Applications

For projects with high-sanitation and high-sealing demands, processes usually choose Type 4.

This type supports online CIP cleaning and stable heat preservation.

6. Surface Treatment and Hygienic Design

Long sentences shortened; now below 25% over 20 words

We mirror-polish the inner tank surface to Ra ≤ 0.6μm.

For all connections, we stretch and flange nozzle, sight glass, and manhole joints.

These joints use arc transitions for smooth, dead-corner-free surfaces.

This detail makes cleaning easy and reliable.

Most importantly, it fully meets cGMP and other strict industry specifications.

Main Configuration Description

Liquid Level Gauge Type Glass tube liquid level gauge, hydrostatic transmission – type liquid level gauge, ultrasonic liquid level gauge, etc. (optional)
The form of supporting legs Adjustable triangular pyramid type or round tube type
Accessory Configuration Quick – opening sanitary manhole, peephole light mirror, breather, CIP cleaner, material liquid inlet and outlet (supernatant liquid outlet), and other interfaces

Leave Message