A high-speed disperser is a stirring device with a high-speed dispersing disk as its core stirring system.
Its speed ranges from 0 to 1450 rpm and supports stepless adjustment.
Specifically, it can perform low-speed, high-speed and medium-high-speed dispersion flexibly.
We design the dispersing disk based on the material’s viscosity and tension.
Through high-speed sawtooth stirring, it disperses, mixes, crushes and homogenizes materials efficiently.
When mixing and dispersing, it retains very little air inside the material.
Furthermore, it delivers excellent mixing uniformity and stable processing effects.
Using medium and high-speed stirring helps dissolve materials quickly.
It also reduces the particle size of the materials effectively.
The high-speed disperser provides a significant integrated functional advantage.
It combines dispersion, mixing, emulsification, homogenization and crushing in one machine.
It also supports ultra-fine stirring for refined processing.
The material maintains stable properties after stirring treatment.
Additionally, it boasts high stirring efficiency and excellent dissolution performance.
We produce the high-speed disperser in either split or integrated structures.
Accordingly, operators can select the proper form based on actual process characteristics.
Whether split or integrated, we build the high-speed disperser tank with high-quality stainless steel plates.
We use S30408 (304) stainless steel for all material-contact parts.
Alternatively, we can also apply S31603 (316L) stainless steel for stronger corrosion resistance.
We polish the inner and outer surfaces of the tank body smoothly.
We apply a matte finish to the outer surface for an elegant appearance.
We also grind and polish the joint welds until they are completely flat.
The high-speed cutting disperser mixes and disperses solid and liquid raw materials forcefully.
It runs at a powerful speed of 1450 rpm to achieve strong shearing effects.
As a result, it reduces the time required for low-speed stirring significantly.
It also saves energy and shortens the overall production cycle effectively.
Moreover, it adopts frequency conversion speed regulation for flexible control.
If operators need low-speed stirring, they can simply switch and adjust to the low-speed state.
The high-speed disperser supports either electromagnetic or frequency conversion speed regulation.
It can start with low-speed stirring to avoid excessive material foaming.
When the material generates little foam, operators can gradually increase the stirring speed.
We equip the high-speed disperser with either a hydraulic or mechanical lifting device.
This design allows it to match tanks of various sizes and specifications.
Additionally, users can move it up and down easily and quickly during operation.
According to specific process needs, the high-shear disperser can work with other stirring forms.
It can also use multiple types of stirring paddles to adapt to different materials.
Therefore, it suits the production of various product types in different industries.
Operators can choose frame scraper paddles, blade scraper paddles or standard propellers.
Other available options include three-blade propeller paddles, anchor paddles or emulsifying heads.
We can also design the high-shear disperser as a pressure tank based on production process requirements.
We equip it with a vacuum pump for special processing procedures.
These procedures include vacuum foaming, vacuum dispersion and similar operations.
| Item | SXN-500 Type | SXN-1000 Type | SXN-1500 Type | SXN-2000 Type |
|---|---|---|---|---|
| Evaporation Capacity (Kg/h) | 400-500 | 800-1000 | 1200-1500 | 1800-2000 |
| Steam Pressure (MPa) | 0.05~0.09 | |||
| Evaporation Temperature | First-effect | 80℃ | ||
| (℃) | Second-effect | 60℃ | ||
| Vacuum Degree | First-effect | 0.04 MPa | ||
| (MPa) | Second-effect | 0.08 MPa | ||
| Concentrated Specific Gravity | 1.35 | |||
| Steam Consumption (Kg/h) | 200 | 350 | 650 | 800 |
| Circulating Water (T) | 5 | 8 | 15 | 39 |
| Power Consumption (KW/h) | 4 | 4 | 5.5 | 11 |
| Overall Dimensions (L×W×H, mm) | 3800×1000×3200 | 5500×1500×3400 | 7000×1600×3600 | 8000×1700×4000 |