Product

Distillation kettle

Distillation kettles are widely used in chemical, petroleum, metallurgical, petroleum refining wastewater treatment, environmental protection, dyeing, and other industries.

Overview

1. Working Principle of Distillation Kettle

The distillation kettle relies on a specific working process. We heat the liquid in the kettle using steam or electric heating tubes.
This heating turns the liquid into secondary steam. The secondary steam then leaves the distillation kettle.
Subsequently, it enters the condenser for cooling. The cooling process causes a phase change back to liquid.
This entire process increases the concentration of the solution in the kettle. Additionally, it allows us to recycle the evaporated liquid.

2. Application Fields and Material Selection

Distillation kettles are widely used in various industries. These industries include chemical, petroleum, metallurgical, and petroleum refining.
They also play a role in wastewater treatment, environmental protection, and dyeing. At present, we make most distillation kettles from stainless steel.
This material choice ensures high product quality, which is crucial for industrial production.

3. Composition of Distillation Kettle

A distillation kettle consists of multiple components. These components include a kettle body, condenser, receiving tank, connecting pipes, and an installation platform.
The condenser adopts a shell-and-tube heat exchanger. This type of heat exchanger has a good heat exchange effect.
We use cooling water for the cooling process. Moreover, the cooling water system needs to be equipped with a cooling tower.

4. Classification of Jacketed Heat Exchanger Kettles

We generally classify jacketed heat exchanger kettles by jacket heating form. The main types include electric heating tube heating, steam heating, and thermal oil circulation heating kettles.
We can design and manufacture the holes of the jacketed heat exchanger kettle according to user requirements. This includes adjusting the number, specification, or other specific demands.
Steam heating kettles are generally pressure vessels. In contrast, thermal oil circulation heating, bath circulation heating, and electric heating kettles are usually atmospheric vessels.

5. Design Standards

We design pressure vessels strictly in accordance with relevant standards. These standards are “GB150-2011 Pressure Vessels” and “Container Regulations”.
For atmospheric vessels, we follow the “Atmospheric Vessels NB/T 47003-2009” standard for design and manufacture. Additionally, we design the stirring device in strict compliance with standard requirements.

Technical Parameters

Designation volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
 

Bore size (mm)

 

500 800 900 1100 1400 1500 1800 2100
Heat exchange area (m2) 0.9 2.0 2.7 4.5 7.5 10.0 13.5 22
Stirring power (KW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Speed(r/m) Constant speed or frequency modulation speed regulation
Stirring form Design and manufacture according to the nature of the material
Working pressure (Mpa) Design and manufacture according to process conditions
Working temperature ℃ -100°-500°
Jacket heating/cooling medium Steam, heat transfer oil, far infrared/cooling water, cold oil
Insulation material Polyurethane/rock wool
Pipe mouth configuration Design can be made on demand under the condition of satisfaction.
Can body material SUS304/316L or other corrosion-resistant stainless steel materials as liner
Container category Atmospheric pressure/Class I
remarks column The above is for reference only, for details please consult our company, design and production according to URS.

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