Product

Collagen Extraction Tank

Overview

1. Overview of Collagen Production Line

We design, develop and manufacture collagen production lines to meet the needs of collagen peptide manufacturers. These production lines cover various types to satisfy different requirements.
Specifically, we provide collagen peptide production lines, collagen oligopeptide production lines and small-molecule collagen peptide production lines.
We uniquely design all production line equipment according to process requirements and raw material characteristics to ensure the equipment fully complies with process specifications.
Common equipment on collagen peptide production lines includes several key components, including extraction equipment, concentration equipment and drying equipment.
In addition, we also provide mixing equipment and cooking pulping equipment to support the entire production process.

2. Collagen Extraction Tank: Basic Introduction

We have specially designed this collagen extraction tank to make it a multi-functional collagen extraction equipment. It is specifically designed to meet the unique needs of collagen processing.
Our company has rich experience in the design, manufacture and installation of multi-functional extraction tanks. With these professional technologies, we have developed a series of standardized collagen extraction tanks of different models.
These products have a reasonable structure, comply with safety standards, and are easy to operate, bringing convenience and reliability to daily production.
We have optimized the slag discharge door of the collagen extraction tank. This optimization ensures reliable and durable sealing performance during long-term use.
The slag discharge door is safe, reliable and easy to operate. It is easy to open, has excellent air tightness and stable performance.
In addition, it also has a self-locking function in case of power failure or air cut-off, providing additional safety guarantee in case of accidents.

3. Composition and Structure of Multi-Functional Collagen Extraction Tank

3.1 Core Components

The multi-functional collagen extraction tank is composed of five main components, including the extraction tank body, condenser, cooler, filter and pneumatic control system for the slag discharge door.

3.2 External Structure Types

Its external structure mainly includes four types to adapt to different application scenarios. They are positive cone, straight cylinder, inclined cone and inverted cone extraction tanks respectively.

3.3 Main Tank Structure

The slag extraction tank is mainly composed of a tank body, a slag discharge door, a feed port and an air cylinder. Each component plays a vital role in the slag extraction process.
All our components in contact with materials are made of stainless steel. This material has good corrosion resistance and fully complies with GMP standards.
The main body of the tank includes an inner cylinder, a jacket layer, an insulation layer, support lugs and an air cylinder-driven slag discharge door. All these components work together to ensure the stable operation of the tank body.

3.4 Auxiliary Components and Their Functions

We have installed a foam collector on the evaporation chamber of the extraction tank. It is mainly used to eliminate the foam generated during the cooking process.
In addition, it can also prevent drug residues in the steam from entering the heat exchanger, thereby protecting subsequent equipment.
The main function of the condenser is to condense steam, while the cooler cools the condensed liquid. These two components work together to achieve efficient processing.
We use an oil-water separator to separate the oily components in the extract, thereby ensuring the purity of the final collagen product.

Main Basic Parameters

Parameter Type
Details
Extraction Tank Volume
0.5 m³, 1 m³, 1.5 m³, 2 m³, 3 m³, 5 m³, 6 m³, 8 m³, 10 m³
Water Extraction Temperature
90-100℃
Alcohol Extraction Temperature
78-83℃
Extraction Time
5-6 hours per batch
Vacuum Degree
0.05 – 0.08 MPa
Working Pressure
0.08 – 0.2 MPa

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