Antifreeze Reactor

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Overview

The antifreeze reactor is mainly a stirring container for mechanical and physical mixing. Generally, it is designed as a three – layer insulated container. The stirring is designed as a variable – speed stirrer. The impeller of the antifreeze reactor adopts a combination of a propelling type and a backward – swept type paddle, which has a good mixing effect and high efficiency!

Antifreeze coolant, that is, coolant with an antifreeze function, is widely used for lubricating and cooling equipment such as automobiles, internal combustion locomotives of trains, tractors, ships, engines, and water tanks.

Production Process

Base oil, ethylene glycol, water, and other additives are stirred and blended according to the specified process and temperature. For the basic process and formula of the antifreeze reactor equipment, please refer to our company’s official website for inquiry!

Parameter Description

1T Antifreeze Reactor (Electric heating – Temperature control – Upper mechanical stirring – Vertical – Speed control)

1.Main structure part: Vertical three – layer structure, with an upper flat opening and a lower conical head, installed with legs on the ground, and a baffle is set inside the tank.
The jacket material of the antifreeze reactor: Q235/S30408, heated by means of electric thermal oil or steam, etc.

2.Outer packaging material: SUS304.
The thermal insulation medium is polyurethane/rock wool. The total height of the antifreeze reactor equipment is shown in the drawings (excluding legs). The height of the discharge port from the ground can be adjusted according to customer requirements (drawings).

3.Rotating part of the antifreeze reactor(1) Variable – frequency motor, variable – frequency speed regulation;
(2) Rotating speed: 0 – 82 rpm;
(3) Self – made machine base;
(4) Upper and lower inclined – blade impellers;
(5) Nozzles of the antifreeze reactor: Equipped with a powder feeding port (1/3 flip cover), liquid inlet, water inlet, quick – fit connection for ethylene glycol inlet, discharge port on the side of the cylinder, cone – bottom sewage outlet, The upper exhaust outlet is equipped with an elbow，M16 temperature probes for the inner tank and jacket, jacket expansion port, exhaust port, sewage outlet. Equipped with a protective glass tube liquid level gauge.
(6) Design points of the antifreeze reactor: A special baffle is designed inside the tank to facilitate the mixing of materials.

Precautions

The heater part adopts an insulated structure to prevent scalding during operation and discharge.

A dual – probe and dual – temperature – control design is adopted for the inside and outside of the tank.

The outer tank is insulated with stainless steel foam.

The inner tank is polished to 0.8μm, and the outer mirror surface is polished to 0.4μm.

The rotating edge treatment is carried out at the cone angle of the head, making the appearance beautiful.

The liquid inlet, ethylene glycol inlet, and water inlet all adopt the internal – extension oblique – mouth feeding method to prevent liquid splashing.

Oil seal is used at the stirring seal, and an oil collection pan is set at the lower part of the oil seal to prevent impurities from entering the tank from here.

Selection Table

Specification Model	Overall Dimensions	Total Power (for General Materials)	Remarks
		Motor Power (KW)	Agitation Speed (R/min)
FYG – 50	700×700×1600MM	0.55KW	0 – 150
FYG – 100	800×800×1700MM	0.75KW	0 – 150
FYG – 150	800×800×1800MM	0.75KW	0 – 150
FYG – 200	900×900×1800MM	1.1KW	0 – 150
FYG – 300	900×900×2000MM	1.5KW	0 – 150
FYG – 400	1000×1000×2000MM	1.5KW	0 – 150
FYG – 500	1100×1100×2000MM	1.5KW	0 – 150
FYG – 1000	1200×1200×3300MM	2.2KW	0 – 150
FYG – 2000	1600×1600×3200MM	4KW	0 – 150
FYG – 3000	1700×1700×3600MM	5.5KW	0 – 150
FYG – 4000	1800×1800×3800MM	7.5KW	0 – 150
FYG – 5000	2000×2000×4000MM	7.5KW	0 – 150
FYG – 10000	2400×2400×6000MM	15KW	0 – 150

Standards for Design, Manufacturing, Supervision, Inspection and Acceptance

Special Equipment Safety Law of the People’s Republic of China
SFDA Good Manufacturing Practice for Pharmaceutical Production
TSG21—2016 Safety Technology Supervision Regulations for Stationary Pressure Vessels
GB150—2011 Pressure Vessels
NB/T47015—2011 Welding Regulations for Pressure Vessels