Product

Alcohol Recycling Tower

Overview

The alcohol recycling tower utilizes the principle that the boiling point of alcohol is lower than that of other solutions. By using a temperature slightly higher than the boiling point of alcohol, the dilute alcohol solution to be recovered is heated and volatilized. After rectification through the tower body, pure alcohol gas is separated out, increasing the concentration of the alcohol solution and achieving the purpose of alcohol recovery.

 

The alcohol recycling tower is mainly used for the recovery of dilute alcohol in industries such as pharmaceuticals, food, light industry, and chemical engineering. It is also suitable for the distillation and recovery of methanol, acetone, and other solvent products. It has the advantages of energy conservation, environmental protection, reducing production costs, and improving efficiency.

Structural Features

The alcohol recycling tower consists of six parts: a tower kettle, a tower body, a condenser, a cooler, a buffer tank, and a high – level storage tank. The parts in contact with materials are all made of stainless steel 304/316L, which has good corrosion resistance. There is a jacket outside the tower kettle, through which steam passes. High – efficiency stainless steel corrugated packing is used, and the outer surface of the equipment is matt – treated, meeting GMP pharmaceutical standards. It has a high recovery efficiency and is easy to operate. In this device, almost all equipment parts in contact with alcohol, such as condensers, pressure – stabilizing tanks, and cooling coils, are made of stainless steel.

 

The biggest feature of this equipment is that it can operate continuously, is simple to operate, and is convenient to maintain. For the recovery of ethanol in the pharmaceutical industry, T300 alcohol recycling towers and DT600 alcohol recycling towers are commonly used.
  • T300 Alcohol Recycling Tower (Operation time: 8 hours)
    Tower diameter: 300mm
    Production capacity: 1500 – 2000kg
    Alcohol concentration: 50 – 60%
    Finished product concentration: 95%
    Temperature: 85°C
  • DT600 Alcohol Recycling Tower (Total operation time: 16 hours/batch, Steam time: 11 hours/batch)
    Tower diameter: 600mm
    Dilute alcohol concentration: 70%
    Production capacity: 4000 liters/batch
    Finished product: 2670 liters/batch
    Sewage discharge: 1200 liters/batch
    Rectification recovery rate: 90%

Selection Parameters

Parameter Unit JH – 200 JH – 300 JH – 400 JH – 500 JH – 600 JH – 800
Tower Diameter mm 200 300 400 500 600 800
Tower Height m 6 7 7 11 11 11
Tower Kettle Volume 0.6 1.2 1.5 2.0 2.5 3.2
Recovery Capacity L/h 45 – 50 90 – 100 150 – 160 280 – 300 420 – 440 600 – 620
Recovery Concentration 90% – 95% 90% – 95% 90% – 95% 90% – 95% 90% – 95% 90% – 95%
Steam Pressure Mpa 0.09 0.09 0.09 0.09 0.09 0.09
System Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure Atmospheric Pressure
Condensation Area 9 13 15 30 40 60
Cooling Area 1 2 2.2 4 6 8
Equipment Net Weight kg 1300 1900 2300 3000 4500 6800
Length mm 2300 2600 2600 4000 4000 4000
Width mm 700 800 1000 1800 1800 1800
Height mm 8000 9000 10000 11000 12000 14000

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