Product

Weighting Measuring Tank

Overview

Basic Working Principle

Workers use a weighing module and detection instrument to calculate the storage amount of materials in a weighing and measuring tank.
They obtain the high-low level difference signal of materials from the detection instrument according to production process and technical requirements.
Through signal amplification, they automatically control the execution components (such as pumps, valves, etc.) at the material inlet and outlet to effectively measure and control the materials.

Core Characteristics & Suitable Occasions

Weighing and measuring tanks have the characteristics of simple structure, convenient operation, and the ability to realize automatic control.
They are suitable for occasions where the requirements for material storage and measurement accuracy are not high.

Metering Method & Precision Control

Weighing and measuring tanks adopt the method of gravity metering and feeding.
Workers do not need to calculate the weight of the liquid.
They use a “Toledo” weighing sensor and a weighing terminal to realize the proportional feeding of liquid and other raw materials.
For strict precision inspection, workers control the entire system with Mitsubishi or Siemens PLC, with touch screen display for operation.
The PLC calculates and automatically compensates for the fluctuations of materials during metering.
Workers control the metering accuracy of the system within 0.5%.

Structural Types & Application Scope

Manufacturers divide the structural types of weighing and measuring tanks into six categories.
These types include: vertical type with upper and lower heads, vertical type with an upper head and a lower conical bottom, vertical type with a flat cover and a lower conical bottom, vertical type with a flat bottom and a flat cover, horizontal type with double heads, and horizontal measuring tank with a flat head.
Manufacturers widely use these products in industries such as chemical engineering, chemistry, petroleum, metallurgy, pharmacy, printing and dyeing, salt making, and fertilizer production.

Main Functions & Common Structure

Workers use weighing and measuring tanks to provide quantitative raw materials for batching.
The most common measuring tank is the vertical type with upper and lower standard elliptical heads.
Workers install a liquid level gauge or a weighing module on the support feet/ears of the tank.
This kind of measuring tank can realize manual, automatic, and manual-automatic switching.
Full-automatic metering is convenient and accurate, preparing sufficient raw materials at a fixed time and quantity.
It has a lack-of-material alarm prompt and automatically closes the valve when the quantity is sufficient.
The measuring tank has a simple structure but powerful functions.

Multi-Functional Type & Material Specifications

A multi-functional weighing and measuring tank not only has a metering function but also has stirring and heat-exchange functions.
It can realize fully automatic processes such as stirring, liquid preparation, and metering.

Basic Parameter Table

Nominal Volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
Inner Diameter (mm) 500 800 900 1100 1400 1500 1800 2100
Agitation Power (KW) Selected according to materials and processes
Rotating Speed (r/m) Mostly constant speed, 15 – 43 r/min
Agitation Form Customized agitation for dairy products, patented design
Working Pressure (Mpa) Designed and manufactured according to process conditions
Working Temperature (°C) 0 – 200°
Jacket Heating/Cooling Medium Steam/Cooling water

mostly using Maitre plate-type jacket

Metering Method Weighing, or liquid level metering, or flow metering
Insulation Material Polyurethane/rock wool/aluminum silicate
Nozzle Configuration Can be designed as needed under meeting conditions
Tank Body Material SUS304/316L

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