Stainless Steel Solution Preparation Tank

WhatsApp/WeChat: +8617355715967
E-mail: [email protected]

Overview

Stainless Steel Solution Preparation Tank, also known as preparation tank or blending tank, is a stainless steel mixing container that blends one or several materials according to process ratios. It is used for liquid preparation as per process requirements and is mainly applied in industries such as dairy, chemical, food, beverage, pharmaceutical, and medicine, with more extensive use in pharmaceutical and food-dairy fields.

It is composed of a stainless steel cylinder, stainless steel head, jacket or coil (for heating and cooling circulation), stainless steel agitator (anchor type, paddle type, turbine type, etc.), transmission device (motor and speed reducer), shaft seal device (mechanical seal), supports (platform, legs, movable casters), thermal insulation medium, etc.

Accessories of Stainless Steel Solution Preparation Tank:
According to customer needs, CIP cleaning device, level gauge (material level gauge), manhole (hand hole), breather (explosion-proof fire-proof or sterile), sight glass, spot lamp, temperature sensor, pressure gauge, vacuum gauge, bottom discharge valve, ball valve, liquid inlet, liquid outlet, drain outlet, etc. can be installed.

Process Control

Start/stop of motor reducer or variable frequency speed regulation, temperature digital display control device, and electrical control equipment involved in accessories. The automatic solution preparation system can be equipped with a liquid crystal touch screen and PLC controller.

Functional Indicators

The Stainless Steel Solution Preparation Tank has the functions of heating, cooling, heat preservation, and stirring. The tank body is designed with process nozzles such as material inlet, pure water inlet, discharge outlet, and sampling port, which can provide conditions for the solution preparation process. After the solution preparation is completed, direct steam can be turned on to achieve sterilization and disinfection functions. Meanwhile, after the high-temperature solution preparation process is completed, for those requiring cooling, the material can be discharged by opening the discharge valve after cooling.

Manufacturing and Acceptance Standards

Steel Pressure Vessels GB150-2011
HG20584 Technical Requirements for Manufacturing of Steel Chemical Vessels
HG20583 Structural Design Specifications for Steel Chemical Vessels
HG/T20569 Mechanical Agitation Equipment
Current EU Good Manufacturing Practice (GMP) for Pharmaceuticals
Customer Requirement Specifications
SFDA Good Manufacturing Practice (GMP) for Pharmaceuticals (2010 Edition)
ISO 14644–1
Design Code for Clean Rooms in Pharmaceutical Industry (GB50457-2008)
GAMP (Good Automated Manufacturing Practice) for Pharmaceutical Production

Technical Parameter Table

Parameter Items	100L	300L	500L	1000L	2000L	3000L	5000L	10000L
Nominal Volume	100L	300L	500L	1000L	2000L	3000L	5000L	10000L
Inner Diameter (mm)	500	800	900	1100	1400	1500	1800	2100
Agitation Power (KW)	0.55	0.75	1.5	3.0	4.0	5.5	7.5	11.0
Rotational Speed (r/m)	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation	Fixed speed or variable frequency speed regulation
Agitation Form	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties	Designed and manufactured according to material properties
Working Pressure (Mpa)	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions	Designed and manufactured according to process conditions
Working Temperature (°C)	0 – 200°C	0 – 200°C	0 – 200°C	0 – 200°C	0 – 200°C	0 – 200°C	0 – 200°C	0 – 200°C
Metering Method	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering	Weight liquid distribution, liquid level metering or flow metering
Nozzle Configuration	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions	Designed as needed under meeting conditions
Tank Material	SUS304/316L	SUS304/316L	SUS304/316L	SUS304/316L	SUS304/316L	SUS304/316L	SUS304/316L	SUS304/316L
Other Relevants	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.	1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation. 2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane. 3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.