Product

Electrically Heated Jacketed Kettle

Overview

All parts of the electrically heated jacketed kettle that come into contact with food are made of 06Cr19Ni10 stainless steel, which complies with the requirements of the Food Hygiene Law of the People’s Republic of China. It features an attractive appearance, rational design, compact structure, convenient installation, simple operation, flexible use, safety and reliability, as well as easy maintenance. Thus, it is widely favored and praised by users.

It is widely used in food processing industries such as candy, pastry, beverage, fruit juice, jam, preserved fruit, dairy products and canned food, as well as brewing, winemaking, pharmaceutical and daily chemical industries. It serves purposes like material melting, disinfection, heating, blanching, precooking, preparation, boiling, steaming and concentration. Meanwhile, it is also suitable for large hotels, restaurants, inns, dining halls, industrial and mining enterprises, government agencies, military units, and university canteens, for uses such as cooking porridge, simmering soup, boiling dumplings, stir-frying dishes and stewing meat.

Application and feature

It is widely used in food processing industries such as candy, pastry, beverage, fruit juice, jam, preserved fruit, dairy products and canned food, as well as brewing, winemaking, pharmaceutical and daily chemical industries. It serves purposes like material melting, disinfection, heating, blanching, precooking, preparation, boiling, steaming and concentration. Meanwhile, it is also suitable for large hotels, restaurants, inns, dining halls, industrial and mining enterprises, government agencies, military units, and university canteens, for uses such as cooking porridge, simmering soup, boiling dumplings, stir-frying dishes and stewing meat.

Product Structure

  1. This equipment is a series of products, mainly composed of a pot body, jacket, tilting mechanism, stirring mechanism and frame, etc.
  2. The pot body part is formed by welding the inner and outer pot bodies. Both the inner and outer pot bodies are made of 06Cr19Ni10 stainless steel, and are butt-welded with a full penetration structure in accordance with the provisions of GB150-1998.
  3. The tiltable pot part consists of a worm gear, worm, handwheel, bearing block, etc.
  4. The tiltable frame is composed of an oil cup, bearing block, bracket, etc.

Installation and Commissioning

  1. When unpacking, check whether the product and its accessories are consistent with the packing list, and whether the product and components are damaged during transportation. In case of loss or damage, please contact our company in time for solution.
  2. The product has undergone performance tests before leaving the factory, and the relative positions of all components have been installed and adjusted properly. Users generally only need to conduct inspections and must not disassemble them at will, so as to avoid improper reinstallation and adjustment which may affect the performance of the product.
  3. This equipment does not need to be fixed; it can be placed on a flat cement floor.
  4. The power supply should meet the requirements of the stirring structure of the equipment. The outer shell of the equipment must be well grounded to prevent accidents caused by electric leakage.
  5. During installation, attention should be paid to ensuring the unobstructed flow of the oil inlet pipeline without any blockage.

Operating Instructions

  1. Power Connection and Heat Transfer Oil Filling:
    (1) There is one R3/4″×90 male thread connector and one 3/4 threaded ball valve at the 45° position on the right rear of the outer tank’s arc, which are used for exhaust. The exhaust device is located at the highest end of the jacket, which facilitates the discharge of gas during the heating process of heat transfer oil to prevent splashing.
    (2) For a 200L kettle, when filling 38kg of L-QC320 heat transfer oil (the quantity is for reference only), first place the kettle flat, fix the pot body with the locking device, then connect the exhaust ball valve to the oil filling 壶 device. Open the oil measuring hole for exhaust, and pay attention to observing the oil measuring hole. Keep the kettle flat until the heat transfer oil overflows from this hole. This hole also serves as a regular observation hole for heat transfer oil. Please refill when the heat transfer oil is below this limit.
    (3) When the heat transfer oil starts to be heated, remove the oil filling 壶 device and open the exhaust ball valve. After heating, close the exhaust ball valve and shake the handle to tilt the kettle for discharging. The oil filling 壶 device is used as an accessory. When refueling, connect the refueling device to the exhaust ball valve, and remove it after refueling.
    (4) The PT100 at the back of the kettle is used to measure the temperature of the heat transfer oil. The set temperature is detected through the electric control box. When the temperature exceeds this set value, heating will stop; conversely, when it is lower than the set temperature, heating will continue.
    (5) A 3/4 ball valve (high temperature resistant up to 300℃) is installed at the bottom oil drain device. This valve can be opened when oil needs to be drained, making oil draining more convenient.
  2. Clean the kettle thoroughly, put in materials. First, inject heat transfer oil and connect the power supply. When the materials reach the required temperature and the scheduled heating time, turn off the power supply. The handwheel can be rotated to tilt the pot body for unloading. Thus, one operation cycle is completed.
  3. After each operation, check the capacity of heat transfer oil to avoid dry burning and damage to the equipment.
  4. To ensure the cleanliness of heat transfer oil, it should be replaced every 3 months.
  5. To maintain cleanliness, clean the kettle after each use.
  6. For the tilting jacketed kettle, check whether the rotating parts are well lubricated before use. Fill the oil cup with grease and inject an appropriate amount of grease into the meshing part of the worm gear and worm.

Models

Model Volume (L) Heat Transfer Area (㎡) Inner Diameter (mm) Depth (mm) Maximum Width (mm) Height (mm) Weight (kg)
50L 50 0.39 550 400 880 820 80
100L 100 0.77 710 480 1000 870 106
200L 200 1.29 840 530 1050 915 121
300L 300 1.34 930 600 1100 960 139
400L 400 1.98 1000 640 1120 1050 193
500L 500 2.30 1080 680 1150 1090 251
600L 600 2.70 1200 790 1280 1110 274

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