Product

Alcohol Concentrator

Detailed Description

The alcohol concentrator is mainly used for the concentration and recovery of alcohol extracts. When alcohol is used as a solvent for decoction and reflux concentration, its concentration will significantly decrease, and it will contain a large amount of medicinal residues and other impurities. To reduce consumption and costs, the timely reuse of this alcohol requires not only the removal of medicinal residues and other impurities from the mother liquor but also increasing the alcohol content to a certain level. The alcohol concentrator can complete this technological process simultaneously. It is required that the alcohol concentration of the dilute mother liquor is approximately 45%. If the alcohol concentration of the dilute mother liquor is higher, the recovery amount will correspondingly increase.

 

The alcohol concentrator is composed of a heating chamber, evaporation chamber, column kettle, condensers, and storage tanks, etc.

 

  • Heating Chamber: It adopts a double-layer structure for heat insulation and heating. The interior is of a tubular type, connected to the evaporation chamber through nozzle elbows at the top and bottom. The cover of the heating chamber can be opened for cleaning the tube bundle. The steam inlet pipe is equipped with a steam pressure gauge and a safety valve to ensure production safety.
  • Evaporation Chamber: Also designed with a double-layer structure for heat insulation. The front is equipped with a sight glass for observing the working condition of the material liquid, as well as a vacuum pressure gauge and a thermometer for conveniently monitoring the vacuum degree and material liquid temperature inside the chamber. The rear manhole is provided for cleaning purposes.

Features

  1. Full stainless steel casing structure, beautiful and durable; Special safety cover design ensures that the distillation tank is not directly exposed, providing extra protection for operators.
  2. Integrally drawn stainless steel distillation tank, combined with a fully sealed large heat-conducting metal shell integrated with the distillation tank, eliminating the need for heat-conducting oil as a thermal medium. This avoids the cost of replacing heat-conducting oil and the hidden danger of medium failure.
  3. The distillation tank cover is equipped with a built-in spring pressure relief device to ensure that the internal pressure of the distillation tank does not exceed 1 PSI.
  4. Digital temperature control with an LCD control display; temperature can be set to any value between 75°C and 240°C. 16-digit liquid crystal display shows the temperature.
  5. Heating system: Double-sealed electric heating elements with high-efficiency thermal insulation layers.
  6. Stainless steel condenser with air-cooling cooling mode.
  7. Control: Monitor temperatures at various points and the operating status of the machine through sensors; automatic control is realized by an intrinsically safe microprocessor control circuit.
  8. Easy operation: The entire process is fully automated, capable of 24-hour continuous operation without shutdown for 365 days. It automatically shuts down when there is no material, controlled by computer intelligence.
  9. Self-diagnosis function: Indicator lights display error information.
  10. Explosion-proof certification: The mechanical structure and electrical circuits of the entire machine are designed and manufactured in strict accordance with explosion-proof requirements. The whole machine has obtained safety certifications in the United States, Canada, the European Union, and China (UL2208, CSA22.2, and Chinese GB3836.1/3836.2/3836.4 explosion-proof certifications). Explosion-proof grade: [Note: The specific explosion-proof grade is not provided in the original text and needs to be supplemented as required.

Detailed Parameters

Item Specification DJN-200 DJN-500 DJN-1000
Evaporation Capacity 200 Kg/h 400 Kg/h 600 Kg/h
Recovery Capacity 50 Kg/h 150 Kg/h 300 Kg/h
Recovery Concentration 80% 80% 80%
Concentration Specific Gravity 1.35 1.35 0.35
Vacuum Degree 0.04~0.08 MPa 0.04~0.08 MPa 0.04~0.08 MPa
Steam Pressure 0.05~0.09 MPa 0.05~0.09 MPa 0.05~0.09 MPa
Evaporation Temperature 40~80℃ 40~80℃ 40~80℃

 

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