Pilot-Scale Solution Preparation Tank

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Product Overview

A Pilot-Scale Solution Preparation Tank is generally defined as a mixing and stirring container with a capacity of over 500L but below 1000L, designed to blend one or more materials according to process-specific ratios. The classification standards for different production capacities vary across units, which means the scope of “laboratory-scale solution preparation tank”, “pilot-scale solution preparation tank”, and “large-scale solution preparation tank” also differs. This constitutes a broad conceptual definition.

Composition

A pilot-scale solution preparation tank is typically composed of the following components:

Cylinder body
Head (end closure)
Jacket or coil pipe (for heating/cooling circulation)
Agitator (anchor type, paddle type, turbine type, etc.)
Transmission device (motor-reducer assembly)
Shaft seal device (mechanical seal)
Supports (platform, legs, mobile casters)
Thermal insulation medium

Accessories

According to customer requirements, the following accessories can be installed:

CIP cleaning device
Level gauge (material level meter)
Manhole (handhole)
Breather (with fire retardant and explosion-proof function)
Sight glass with light
Temperature sensor
Pressure gauge
Vacuum gauge
Bottom-discharge type material valve
Ball valve
Liquid inlet
Liquid outlet
Drain port

Electrical Control Box

The electrical control box for a pilot-scale solution preparation tank includes electrical control devices for:

Start/stop and frequency conversion speed regulation of the motor-reducer
Temperature digital display and control devices, as well as related components in the accessories

For automatic solution preparation systems, it can be equipped with:

Liquid crystal touch screen
PLC (Programmable Logic Controller)

Manufacturing and Acceptance Standards

The manufacturing and acceptance of pilot-scale solution preparation tanks shall comply with the following standards:

GB 150-2011 Steel Pressure Vessels
HG 20584 Technical Requirements for Manufacturing of Steel Chemical Vessels
HG 20583 Structural Design Specifications for Steel Chemical Vessels
HG/T 20569 Mechanical Agitation Equipment
Current EU Good Manufacturing Practice (GMP) for Medicinal Products
Customer requirement specifications
SFDA Good Manufacturing Practice (GMP) for Pharmaceutical Products (2010 Edition)
ISO 14644 – 1
GB 50457-2008 Design Code for Clean Rooms in Pharmaceutical Industry
GAMP (Good Automated Manufacturing Practice)

Technical Parameters Table

六、中试配液罐技术参数表

Specification Model	Outline Dimensions	Total Power (Conventional Configuration)		备注
Specification Model	Outline Dimensions	Motor Power(KW)	Stirring Speed(R/min)	备注
PYG–50	400×400×1600MM	0.55KW	120
PYG–100	500×500×1700MM	0.75KW	120
PYG–150	500×600×1800MM	0.75KW	120
PYG–200	700×500×1800MM	1.1KW	120
PYG–300	800×600×2000MM	1.5KW	120
PYG–400	900×900×2000MM	1.5KW	120
PYG–500	900×1100×2000MM	1.5KW	120
PYG–1000	1000×1200×3300MM	2.2KW	120
PYG–2000	1200×1500×3200MM	3KW	100
PYG–3000	1500×1500×3600MM	4KW	80
PYG–4000	1700×1800×3800MM	5.5KW	36
PYG–5000	1800×1800×4000MM	5.5KW