Product

Electrically Heated Enzymatic Hydrolysis Tank

Product Description

The electrically heated enzymatic hydrolysis tank adopts PID silicon controlled rectifier (SCR) for temperature control, featuring high control precision, rapid heating, and fast cooling.

1.2 Heating and Temperature Control Principles

1.2.1 Heating Method
Electric heating tubes are inserted into the lower part of the jacket, and the jacket is filled with heat-conducting oil or water as the heating medium. The electric heating tubes directly heat the heat-conducting oil or water, generating thermal energy to indirectly heat the materials in the tank.
1.2.2 Temperature Measurement and Control Principle
The temperature sensor vertically inserted into the tank from the top converts the material temperature into an electrical signal, which is transmitted via wires to the digital temperature controller on the electric control box to display the material temperature. The controller regulates the temperature (the electric heating system automatically stops heating when the set temperature is reached).

1.3 Functions and Characteristics

1.3.1 Equipped with functions of heating, cooling, heat preservation, and stirring operations.
1.3.2 The horizontal insertion design of electric heating tubes ensures uniform heating without cold zones, fast heat transfer, and adapts to large temperature differences. It ensures hygienic and clean material heating with easy temperature control (control error ≤±3℃).
1.3.3 Humanized structural design for simple operation and convenient cleaning.
1.3.4 No steam boiler is required, making it more environmentally friendly and energy-saving.
1.3.5 Reasonable diameter-to-height ratio design, with stirring devices customizable as needed. The stirring shaft seal adopts a pressure-resistant sanitary mechanical seal device to maintain the working pressure in the tank and prevent material leakage, avoiding unnecessary pollution and material loss.
1.3.6 The inner tank surface is mirror-polished (roughness Ra≤0.4μm). All inlet/outlet pipes, manholes, and welding joints with the inner tank adopt arc transition technology, featuring smooth surfaces, easy cleaning, and no dead corners, ensuring the reliability and stability of the production process and complying with specifications such as “GMP”.

Parameter Selection

Nominal Volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
Inner Diameter (mm) 500 800 900 1100 1400 1500 1800 2100
Heat Exchange Area (m²) 0.9 2.0 2.7 4.5 7.5 10.0 13.5 22
Stirring Power (kW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Rotation Speed (r/m) Fixed speed or frequency conversion speed regulation
Stirring Form Designed and manufactured according to material properties
Working Pressure (MPa) Designed and manufactured according to process conditions
Working Temperature (℃) 0-142°
Jacket Heating/Cooling Medium Steam/cooling water
Applicable pH Value 2-12
Insulation Material Polyurethane
Nozzle Configuration Customizable design as needed under satisfying conditions
Tank Material SUS304/316L or other lined anti-corrosion stainless steel materials
Vessel Category Atmospheric pressure/Class I

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