Product

Double-Layer Insulated Storage Tank

Overview

The double – layer insulation storage tank is defined in contrast to single – layer storage tanks and three – layer heating and insulation storage tanks. Simply put, it is a storage tank equipped with an insulation medium and an insulation layer, featuring functions of heat preservation and cold preservation. The purpose of a double – layer insulation storage tank is to prevent the short – term temperature drop of materials, maintain a constant temperature, and reduce heat loss. Generally, it can only maintain the temperature for a certain period, rather than keeping it constant for a long time. For example, in a process where there is a heating tank, an insulation tank is set up to store some hot materials for the connection between work shifts to improve efficiency. Common insulation storage tanks in processes include hot water tanks, cold water tanks, and insulation medicinal liquid storage tanks. If a double – layer insulation tank is equipped with an electric heating device (i.e., an additional heating layer), it will have both heating and insulation functions, enabling long – term temperature constancy and more powerful functionality.

 

Common types are vertical or horizontal storage tanks. They can be fully insulated (i.e., overall insulation) or partially insulated (i.e., only partial insulation). Compared with single – layer storage tanks, insulation storage tanks have a slightly more complex structure. They can preserve cold and heat, and prevent heat loss, making them a very environmentally friendly type of storage tank.

Structural Style

There are four common types of vertical insulation storage tanks:

 

  1. Flat top, inclined bottom, and discharge from the side bottom. This type of storage tank has a relatively low cost. Discharging from the lower side at the lowest point, the equipment has a relatively low height, suitable for materials with low viscosity and concentration. The flat top can be a side – opening cover or a sealed one with a manhole, and the choice can be flexibly made according to the characteristics of the materials.
  2. Flat top with a conical bottom, and discharge from the center of the conical bottom. Relatively, it also has a low cost. Discharging is clean, with little residue, suitable for materials with medium viscosity and density. Similarly, the flat top can be a side – opening cover or a sealed one with a manhole, and the choice can be flexibly made according to the characteristics of the materials.
  3. Upper and lower conical heads, with a manhole, and discharge from the center of the conical bottom. Discharging is clean, with good sealing performance, and it has a fully enclosed structure, suitable for the insulation storage of materials under normal pressure.
  4. Upper and lower elliptical heads with a manhole, and discharge from the bottom center of the head. Discharging is clean, and it has a fully enclosed structure. Due to the good pressure – bearing performance of the heads, it is suitable for processes with pressure. Relatively, it has the highest cost.

Structural Characteristics

  1. For applications with high requirements for sanitation and sealing, the fourth structural style is generally selected, which allows for online CIP cleaning and can preserve heat.
  2. The inner surface of the tank is mirror – polished (roughness Ra ≤ 0.6μm); for the process openings such as various inlet and outlet nozzles, sight glasses, and manholes, the joints welded to the tank body all adopt the stretching and flanging process for arc transition, which is smooth and easy to clean without dead corners, ensuring the reliability and stability of the production process and meeting the requirements of specifications such as “cGMP”.

Main Configuration Description

Liquid Level Gauge Type Glass tube liquid level gauge, hydrostatic transmission – type liquid level gauge, ultrasonic liquid level gauge, etc. (optional)
The form of supporting legs Adjustable triangular pyramid type or round tube type
Accessory Configuration Quick – opening sanitary manhole, peephole light mirror, breather, CIP cleaner, material liquid inlet and outlet (supernatant liquid outlet), and other interfaces

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