Product

Chinese Medicine Extraction Tank

Brief Introduction

Extraction is a process of obtaining effective components (such as constituent components or juices) from substances through solvents (such as water, ethanol) via infiltration, distillation, dehydration, exposure to pressure or centrifugal force, or through other chemical or mechanical processes. Extraction equipment is the equipment that realizes this process. A complete set of extraction equipment includes extraction tanks, condensers, coolers, demisters, oil – water separators, circulation pumps, etc. Extraction equipment is a general term for extraction tanks.

 

Regarding extraction tanks alone, they are used to extract some effective components such as collagen, polypeptides, sugars, tea polyphenols, and pigments from a certain type of substance. Extraction tanks are mainly applied in industries such as traditional Chinese medicine, condiments, sugar making, and pesticides. They are most commonly used for decocting traditional Chinese medicine, extracting health products, and extracting food seasonings. Extraction tanks can be applied to various technological processes such as water extraction, alcohol extraction, decoction, reaction, and recovery. One tank can serve multiple purposes, and multiple technological processes can be realized.

 

There are various forms of extraction tanks. Common ones include dynamic extraction tanks, static extraction tanks, bone – based extraction tanks, bone peptide extraction tanks, essential oil extraction tanks, volatile oil extraction tanks, small – sized extraction tanks, ultrasonic extraction tanks, right – cone extraction tanks, straight – cylinder extraction tanks, mushroom – shaped extraction tanks, etc. The specific form of the extraction tank to be adopted needs to be configured according to process requirements. Our company specializes in the production of various extraction tanks and welcomes non – standard customizations.

Characteristics

  1. The extraction tank is made of internationally  stainless steel 304 or 316L. For higher – level requirements, it is made of duplex stainless steel 22205 or titanium materials. It has the characteristics of smooth and clean inner and outer surfaces, no material adhesion, and no material accumulation. It is the preferred equipment for factories with high sanitary level requirements in the pharmaceutical and food industries.
  2. Extraction tanks with a volume of less than 500L can be configured with two structures, with or without a container flange, according to the presence or absence of a stirring system. Those with a stirring system adopt stainless steel container flange connections, facilitating the installation of stirring and lifting for maintenance. Static extraction tanks without a stirring system adopt a welded structure, with a manhole provided for convenient feeding. Extraction tanks with a volume of 500L and above generally adopt an upper – lower welded structure. The upper part has a feeding port, and the lower part has a large slag discharge door. This kind of pilot – scale extraction tank is generally equipped with a DN400 or DN500 manhole, allowing access for installing stirring or maintenance. The interior of the tank is fully precision – polished, with no sanitary dead corners, meeting the pharmaceutical GMP standards.
  3. The head form of the extraction tank is generally an upper elliptical head and a lower conical bottom, and the slag discharge door is a spherical – crown – shaped head. This style is aesthetically pleasing, with a smooth transition inside the tank, and a relatively high sanitary level.
  4. The stirring form of the extraction tank can adopt various forms such as paddle stirring, anchor – type stirring, frame – type stirring, anchor – paddle combined stirring, frame – paddle combined stirring, and spiral – type stirring according to process requirements. The user unit can select one or more stirring forms according to the characteristics of the materials and the operating conditions. Our company has been focusing on the design and manufacturing of stainless steel extraction tanks for many years and has rich experience. Our extraction tanks can ensure meeting the users’ usage requirements.
  5. Other configurations of the extraction tank can be optionally equipped as needed, such as cleaning, metering, number of nozzles, sealing forms, etc. Our company can configure them according to the users’ process requirements.
  6. For the selection of extraction tanks, please provide the relevant basic requirements such as material characteristics, operating temperature, operating pressure, and rotation speed. Our company can design and manufacture according to needs. Welcome to call for consultation and negotiation.
  7. A complete set of extraction tank equipment is mainly composed of seven parts: the main tank (extraction tank body), demister, condenser, cooler, oil – water separator, filter, and pump. The extraction tank is the main tank and the main body of the extraction reaction. The decoction, heating, cooling, evaporation, and reflux of raw materials are realized inside the extraction tank. Extraction tanks generally use a slag discharge door for discharging, which is convenient, fast, and safe. A quick – installation cover is set on the top of the demister to facilitate the disassembly of the defoaming component. The built – in defoaming component is easy to disassemble and clean. Condensers, coolers, vapor – liquid separators, filters, etc. are designed according to actual conditions, such as operating pressure, heat exchange area, shell wall thickness, and tube specifications.

Selection Basis

The main factors to be considered for the selection of extraction tanks are as follows:
(1) Material characteristics: Such as viscosity, density, water absorption, volatility, corrosiveness, etc. Special instructions should be given if the materials have special properties.
(2) Operating conditions: Operating temperature and operating pressure
(3) Comprehensive technical conditions: Heating time, processing time, requirements for the control system, description of process nozzle configuration, factory conditions, and explanations of water, electricity, and gas conditions.

Reference Table

Specification TQ – 0.5 TQ – 1.0 TQ – 2.0 TQ – 3.0 TQ – 4.0 TQ – 6.0 TQ – 8.0 TQ – 10
Effective Volume 500L 1000L 2000L 3000L 4000L 6000L 8000L 10000L
Designed Pressure Inside Tank 0.09Mpa 0.09Mpa 0.09Mpa 0.09Mpa 0.09Mpa 0.09Mpa 0.09Mpa 0.09Mpa
Designed Pressure of Jacket 0.3Mpa 0.3Mpa 0.3Mpa 0.3Mpa 0.3Mpa 0.3Mpa 0.3Mpa 0.3Mpa
Compressed Air Pressure 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa 0.6 ~ 0.7Mpa
Diameter of Feeding Port (mm) 400 400 400 400 400 500 500 500
Heating Area (m²) 2.4 3.0 4.7 6.5 8 11 12 15
Condensation Area (m²) 3 4 6 8 12 15 20 30
Cooling Area (m²) 1 1 1.5 1.5 1.5 2 2 3
Diameter of Slag Discharge Door (mm) 600 800 800 1000 1000 1200 1400 1500
Diameter of Heating Steam Nozzle (mm) 20 25 32 40 40 50 50 65
Diameter of Exhaust Pipe Nozzle (mm) 50 65 80 100 125 150 150 150
Diameter of Cooling Water Nozzle (mm) 32 32 40 50 50 50 65 70

Leave Message