Product

Self-controlled reactor kettle

They are intelligent reactors that can be automated with a high degree of automation.

Definition

Self-controlled reactors can achieve multi-functional control of, pressure, level, stirring, feeding, material input, and output. They are intelligent reactors that can be automated with a high degree of automation. Users only need input the operation steps, and the reactor will operate automatically under the required conditions. Users provide the production process, and the equipment is customized based on the production process.

Structure

Self-controlled reactors consist of a reactor body, a reactor cover (head), an outer half- (jacket), an upper mechanical agitator, a transmission device, an axial seal device, support legs, process ports, insulation media, etc.

Port Configuration

The reactor body is equipped with manholes, material input ports, material output ports, sight glasses, spotlights, breathing ports,ometers, temperature sensors, cold and hot medium inlets and outlets, etc. Process ports can be added (reduced) according to user requirements.

Operation

The control part of the reactor mainly includes stirring speed, level display, temperature, pressure display, material input, and output control parts. It can online monitoring data in real-time, which is convenient and fast.

When the reactor is connected to the power supply, the temperature, speed, pressure, and other sensors installed on the self-controlled reactor will transmit corresponding signals to the reactor control cabinet, which will display the corresponding signals and, at the same time, compare temperature signal with the temperature set signal, and adjust the heating power according to the PID rule to achieve the purpose of making the actual temperature consistent with the set temperature By comparing the speed signal with the speed set signal, the motor speed is adjusted according to the PID rule to achieve the purpose of making the actual speed consistent with set speed; By comparing the pressure signal with the pressure set signal, an alarm will be given when the pressure exceeds the set value, reminding the operator to deal with in time. At the same time, automatic feeding control can be carried out. After the material in the reactor is completely reacted, it can also be discharged automatically.-controlled reactors are a very complete device. When a certain control instrument in the reactor fails, the control cabinet will give an alarm and prompt the maintenance personnel to intervene time.

Parameter

Designation volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
 

Bore size (mm)

 

500 800 900 1100 1400 1500 1800 2100
Heat exchange area (m2) 0.9 2.0 2.7 4.5 7.5 10.0 13.5 22
Stirring power (KW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Speed(r/m) Constant speed or frequency modulation speed regulation
Stirring form Design and manufacture according to the nature of the material
Working pressure (Mpa) Design and manufacture according to process conditions
Working temperature ℃ -100°-500°
Jacket heating/cooling medium Steam, heat transfer oil, far infrared/cooling water, cold oil
Insulation material Polyurethane/rock wool
Pipe mouth configuration Design can be made on demand under the condition of satisfaction.
Can body material SUS304/316L or other corrosion-resistant stainless steel materials as liner
Container category Atmospheric pressure/Class I
remarks column The above is for reference only, for details please consult our company, design and production according to URS.

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