Product

Ingredients Tank

Overview

An ingredient tank is a  mixing vessel designed for liquid-liquid and solid-liquid blending thtough rotational agitation.It serves as an essential equipment for intermediate buffering,liquid storage ,mixing, formulation,and reaction processes across various industries,including pharmaceuticals,bioengineering,food and beverage,fruit wine,condiments,fine chemicals and oils.These tanks can be configured to add specific solvents or other media during the ingredients process according to technology requirements.Additionally,some models feature an integrated heating jacket for temperature control.

Structure Components:Upper conical head,Inner tank(stainless steel lining),Lower conical head,Jacket (full Jacket or spiral coil design),External cladding,Agitation system(including mixing impeller),Motor base ,Temperature gague,Level indicator,Support legs.

Key Features:The motor is sourced from imported brands or premium domestic manufactures,ensuring prolonged operation without overheating.

The gear reducer is engineered for extended lifespan with minimal maintenance and low noise emissions.

This equipment is critical for precise ingredient blending and process control in industrial production lines.

Design Essentials

  1. Material Selection & Surface Treatment
    • Constructed from premium stainless steel (S30408 or S31603), featuring:
      • Mirror-polished inner surface for easy cleaning and hygienic compliance.
      • Brushed outer surface for aesthetic appeal and durability.
    • Both surfaces are free of peeling or flaking, meeting sanitary standards for cleanroom environments.
  2. Heating/Cooling Methods
    • Electric heating elements
    • Steam heating systems
    • Thermal fluid circulation (hot oil/water)
  3. Jacket Configurations
    • Full-wrap jacket for uniform temperature distribution
    • Spiral coil designs (U-channel or semicircular profiles)
    • Miller plate jackets for enhanced heat transfer efficiency
  4. Control Systems
    • Manual Control:
      • On/Off buttons for motor and gear reducer
      • Local temperature display via analog/digital gauges
      • Manual valves for inlet/outlet and heating media
    • Automated Control:
      • PLC-based system with custom programming (requires process specifications)
      • Features include:
        • Automatic feeding control
        • Precision temperature regulation
        • Pressure monitoring and adjustment
        • Automated Constant temperature control (maintains set temperature)
      • Reduces manual intervention and human error

 

Applications:
Ideal for batching, mixing, storage, and intermediate processing in industries such as pharmaceuticals, food & beverage, textiles, and chemical manufacturing.

 

This design ensures compliance with industry-specific hygiene standards while optimizing thermal performance and operational efficiency.

Maintenance

. Equipment Cleaning

After operation, clean the tank based on residual materials. Common cleaning methods include:
(1) CIP (Clean-In-Place) cleaning as per pharmaceutical standards.
(2) Alternative cleaning procedure:
  • Pre-rinse with 50–65°C hot water for 15 minutes via circulation.
  • Clean with 2% NaOH solution at 65–75°C for ~15 minutes.
  • Rinse with water for 5–7 minutes to remove residual alkali.
  • Disinfect with 2% HNO₃ solution at 65–75°C for ~15 minutes.
  • Final rinse with hot water for ~10 minutes.

2. Agitation System Activation During Cleaning

Start the mixing system throughout the cleaning process to ensure cleaning fluids reach all crevices and remove residues completely.

3. Electrical Maintenance

  • Before and after each shift, open the maintenance door to check:
    • Loose or detached wiring connections.
    • Damaged cables due to operational negligence.
  • Regularly inspect and replace wiring according to standards to ensure safety.

4. Agitator Maintenance

  • Before startup, open the manhole cover to:
    • Check for loose or worn components in the agitator.
    • Run the agitator briefly to listen for abnormal noises.
    • Test motor operation by switching on/off.
  • Weekly: Tighten all bolts/nuts of the agitator system and replace faulty parts immediately.

5. Pipeline Maintenance

  • Regularly inspect:
    • Leaks at pipe joints, clamps, flanges, and nuts.
    • Pressure resistance of pneumatic valves.
    • Wear of hoses connecting to the main tank.
  • Replace vulnerable components periodically and address damages promptly.

6. Cable Maintenance

  • Cables must be protected by stainless steel conduits.
  • Check for abrasion at joints and bends. If damage is found, stop operation immediately, locate leaks, and resume after risks are mitigated.

7. Surface Maintenance

  • The main tank is made of S30408 stainless steel.
  • Avoid strong acid/alkali cleaners (may damage surface finish).
  • Use non-toxic detergents (e.g., dish soap) and gently wipe to remove stains.

 

Key Notes:
Adhering to these maintenance protocols ensures equipment longevity, hygienic compliance, and safe operation in pharmaceutical, food, and chemical industries.

Parameter Selection

Nominal Volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
Inner Diameter (mm) 500 800 900 1100 1400 1500 1800 2100
Heat Transfer Area (m²) 0.9 2.0 2.7 4.5 7.5 10.0 13.5 22
Agitation Power (kW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Rotation Speed (r/m) Fixed speed or variable frequency drive
Agitation Type Designed based on material properties
Working Pressure (MPa) Customized per process requirements
Working Temperature (°C) 0–180°C
Jacket Heating/Cooling Media Steam/cooling water/heat transfer oil/other refrigerants
Metering Method Weight batching/level metering/flow metering
Insulation Material Polyurethane
Nozzle Configuration Customizable under applicable conditions
Tank Material SUS304/316L

Leave Message