Product

Aging Tank

Overview

Aging has two distinct meanings:
  1. Physical and Chemical Aging: This refers to the undesirable changes in the chemical composition and structure of polymeric materials, leading to altered physical properties such as hardening, stickiness, brittleness, discoloration, and loss of strength. These changes are caused by environmental factors like heat, oxygen, water, light, microorganisms, and chemical agents, which degrade the material’s performance. In industrial applications, efforts are typically made to prevent this type of aging.
  2. Food Processing Aging: In ice cream production, aging refers to the process where water, fats, and emulsifying stabilizers in the mixture undergo full hydration. At low temperatures, colloids coagulate, allowing sufficient time for optimal bonding between colloids and other ingredients to achieve the desired liquid structure. This is a critical step in ice cream manufacturing. While soft-serve ice cream may skip this step, traditional ice cream production requires aging at approximately 5°C for over 30 minutes with slow stirring.

 

Aging Tanks in Ice Cream Production
In the context of ice cream manufacturing, an aging tank is a stainless steel vessel equipped with heat exchange and mixing functions. It ensures precise temperature control and gentle agitation to facilitate the aging process. Broadly speaking, aging tanks are similar to reactors, enzymatic hydrolysis tanks, dissolution tanks, and mixing tanks in that they are specialized vessels designed for specific industrial processes.

Structural Features

The most significant difference between aging tanks and commonly used vessels such as reactors, enzymatic hydrolysis tanks, dissolution tanks, and mixing tanks lies in their jacket design—aging tanks typically utilize a Miele plate jacket. This is because aging tanks are commonly operated under low-temperature stirring conditions, and Miele plate jackets offer excellent heat exchange efficiency, enhanced fluidity, and thorough heat transfer. Notably, these jackets can not only facilitate cooling but also accommodate high-pressure steam for heating. The medium circulates along the spiral guide rings around the tank wall, allowing high-pressure, high-temperature steam to function without affecting the thickness of the inner tank wall. Compared to standard reactors under the same pressure conditions, this design enables thinner tank walls, reducing costs while maintaining superior heat exchange performance. However, it is not suitable for viscous heat transfer media such as heat-conducting oil.

 

Aging tanks generally feature upper and lower conical heads or an upper flat head with a lower cone. The agitation system typically employs a milk slurry-specific mixer, which is a customized combined design modified from a basic frame-and-inclined-blade configuration. Our company’s proprietary aging tank agitator ensures efficient mixing, enabling thorough and rapid aging. The agitator operates at low speeds, typically ranging from 15 to 43 revolutions per minute.
For convenient monitoring of the aging process, aging tanks are usually equipped with a long strip sight glass on the cylinder, facilitating observation and rough volume estimation.

Technical Parameter Selection Table

Parameter Specifications
Nominal Volume 100L, 300L, 500L, 1000L, 2000L, 3000L, 5000L, 10000L
Inner Diameter (mm) 500, 800, 900, 1100, 1400, 1500, 1800, 2100
Agitation Power (KW) Selected based on materials and process requirements
Rotation Speed (r/min) Mostly fixed speed, 15~43 r/min
Agitator Type Customized mixer for dairy products, with patented design (a modified combination of frame-type and inclined-blade agitators)
Working Pressure (Mpa) Designed and manufactured according to process conditions
Working Temperature (℃) 0-200℃
Jacket Heating/Cooling Medium Steam/cooling water; mostly Miele plate jacket
Measurement Method Weighing, liquid level measurement, or flow measurement
Insulation Material Polyurethane/rock wool/aluminum silicate
Nozzle Configuration Customizable design to meet process requirements
Tank Material SUS304/316L

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