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Stainless Steel Solution Preparation Tank

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Overview

1. Overview

We build the equipment with a stainless steel cylinder and head.
This design prioritizes durability and hygiene.
Thus, it suits pharmaceutical and food industry use.

1.1 Jacket/Coil Integration

Additionally, we integrate a jacket or coil into the tank.
This enables heating and cooling circulation.
Consequently, it ensures efficient temperature regulation during operation.

1.2 Agitator and Transmission System

We offer various agitator types for different mixing needs.
For example, options include anchor, paddle, and turbine styles.

1.2.1 Stirring Drive

A motor and reducer drive the stirring system together.
As a result, they ensure stable and adjustable operation.

1.3 Sealing and Support Structures

We use a mechanical seal as the shaft seal.
It prevents leakage and ensures reliable sealing.

1.3.1 Support Options

Furthermore, we provide flexible support options for installation.
Choices include platforms, fixed legs, or movable casters.
These adapt to different installation environments accordingly.

1.4 Thermal Insulation

We add thermal insulation material around the tank.
It maintains consistent process temperatures.

1.4.1 Insulation Advantages

Besides, this design effectively locks in heat.
It also significantly reduces heat loss.
Ultimately, it ensures stable working conditions for the tank.

2. Customizable Accessories

We install practical accessories per customer requirements.
In turn, these enhance the tank’s overall functionality.

2.1 Cleaning and Monitoring Accessories

We equip the tank with a dedicated CIP cleaning system.
It enables automated, thorough and efficient cleaning.

2.1.1 Monitoring Components

Moreover, we fit level gauges, sight glasses, and spot lamps.
These allow real-time monitoring of internal tank conditions.

2.2 Measuring and Functional Valves

We install pressure and vacuum gauges for monitoring.
They accurately track the tank’s real-time working conditions.

2.2.1 Material Transfer Valves

Additionally, we supply bottom discharge valves and ball valves.
We also provide inlet/outlet ports for material transfer.
These ensure seamless material transfer during production.

3. Control & Automation System

We offer two control modes: manual and automatic.
Both meet different production demands effectively.

3.1 Basic Control Functions

We control the motor via manual or frequency adjustment.
This enables flexible speed control across processes.

3.1.1 Temperature Control

Additionally, a digital temperature controller manages heating and cooling.
It meets precise temperature requirements.

3.2 Automatic Control Configuration

We integrate a touch screen and PLC controller.
This enables fully automatic production and simplifies operation.

3.2.1 Control Advantages

It also allows precise parameter setting and real-time monitoring.
Furthermore, it significantly reduces manual tasks.

4. Core Functions

4.1 Core Function Overview

The tank has four core functions: heating, cooling, insulation, stirring.

4.2 Nozzle Design

We design dedicated nozzles for various uses.
For instance, uses include material inlet, pure water inlet, discharge, and sampling.

4.3 Sterilization & Cooling Process

After solution preparation, we open direct steam for sterilization.
This ensures product hygiene and tank cleanliness.

4.3.1 Post-High-Temperature Cooling

If cooling is needed post-high-temperature preparation, we cool the material first.
Then we discharge it for subsequent processes.

5. Operating Process

Once solution preparation ends, we open direct steam for sterilization.
Specifically, sterilization covers both the tank and the prepared liquid.

5.1 Cooling and Collection

If cooling is needed, we cool the material to the target temperature.
Then we open the discharge valve for collection.

5.1.1 Batch Preparation

We collect the finished product efficiently.
Meanwhile, we prepare the tank for the next production batch.

6. Compliance Standards

Our stainless steel solution preparation tank complies with multiple standards.

6.1 Pressure Vessel and Related Standards

6.1.1 Pressure Vessel and Manufacturing Standards

We design the tank to meet GB150-2011 Steel Pressure Vessels.
We also follow HG20584 Manufacturing Requirements.
As a result, this ensures the tank’s safety and high quality.

6.1.2 Structural and Equipment Standards

We design the tank to comply with HG20583 Structural Design Specifications.
It also meets HG/T20569 Mechanical Agitation Equipment standards.
Additionally, it follows GB50457-2008 Clean Room Design Code.

6.2 International and Industry Standards

6.2.1 Pharmaceutical and Industry Standards

We design the tank to adhere to EU GMP for Pharmaceuticals.
It also complies with SFDA GMP (2010 Edition).

6.2.2 Quality and Cleanroom Standards

Moreover, it meets ISO 14644–1 and GAMP standards.

Technical Parameter Table

Parameter Items 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
Nominal Volume 100L 300L 500L 1000L 2000L 3000L 5000L 10000L
Inner Diameter (mm) 500 800 900 1100 1400 1500 1800 2100
Agitation Power (KW) 0.55 0.75 1.5 3.0 4.0 5.5 7.5 11.0
Rotational Speed (r/m) Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation Fixed speed or variable frequency speed regulation
Agitation Form Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties Designed and manufactured according to material properties
Working Pressure (Mpa) Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions Designed and manufactured according to process conditions
Working Temperature (°C) 0 – 200°C 0 – 200°C 0 – 200°C 0 – 200°C 0 – 200°C 0 – 200°C 0 – 200°C 0 – 200°C
Metering Method Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering Weight liquid distribution, liquid level metering or flow metering
Nozzle Configuration Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions Designed as needed under meeting conditions
Tank Material SUS304/316L SUS304/316L SUS304/316L SUS304/316L SUS304/316L SUS304/316L SUS304/316L SUS304/316L
Other Relevants 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.		 1. For single-layer stainless steel liquid distribution tank, it consists of cylinder, head, transmission system, agitation system, support, metering system and electric control box, without jacket and heat preservation.
2. Stainless steel steam heating, stainless steel jacket heating liquid distribution tank, stainless steel heat preservation liquid distribution tank, stainless steel heating and heat preservation liquid distribution tank, stainless steel heat preservation agitation liquid distribution tank, consist of cylinder, head, transmission system, agitation system, support, metering system, electric control box, etc. The jacket form can be full jacket or half-pipe jacket. The heat preservation layer can be selected according to heating temperature or cooling temperature. If the temperature is lower than 60°C, it can be double-layer stainless steel jacket or double-layer heat preservation. If heating is needed and the temperature is higher than 60°C, it is better to set a heat preservation layer. Heat preservation medium: rock wool or polyurethane.
3. Optional supporting equipment: pumping equipment, liquid level metering device, automatic control system, other equipment tank accessories such as breather, valve, cleaning ball.

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