Product

Split-type CIP Cleaning Tank

Overview

The split-type CIP cleaning system features tanks with a split structure, allowing the system to independently perform processes such as acid cleaning, alkali cleaning, and hot water flushing. It can also compile specific cleaning programs for fully automatic cleaning as needed. This system not only effectively cleans equipment but also controls microbial growth. Additionally, it can be configured with semi-automatic and fully automatic control systems according to customer requirements.

 

The acid in the acid-alkali detergent refers to a 1%–2% nitric acid solution, while the alkali refers to 1%–3% sodium hydroxide, used at 65°C–80°C. Therefore, acid and alkali tanks are typically made of SUS316L stainless steel to resist acid-alkali corrosion.

 

The CIP cleaning system ensures reliable cleaning performance, enhancing product safety. It saves operation time and improves efficiency, reduces labor demand, and ensures operational safety. It also conserves resources like water and steam, reduces detergent consumption, enables large-scale production equipment with high automation, and extends the service life of production equipment.

Features

The cleaning liquid of the split-type CIP cleaning system is heated automatically. The cleaning temperature is set via a temperature controller, which regulates the opening of the steam control valve to limit steam input, thus maintaining the cleaning liquid at the required temperature for constant temperature control. The liquid level in each tank of the CIP station is automatically alarmed and indicated. When the concentration of the cleaning liquid fails to meet the required level, concentrated acid and alkali are added by a pneumatic diaphragm pump. During the cleaning process, the CIP liquid is transported by manually operating the corresponding pipeline valves, and manual water replenishment is performed when the tank is short of water.

 

Concentrated alkali liquid is prepared in concentrated acid and alkali tanks. The liquid level in the tanks is automatically controlled with an overflow protection system. The unique outlet structure prevents cleaning liquid from crystallizing and blocking pipelines.

 

Compared with the integrated CIP cleaning system, it significantly reduces cleaning time and improves work efficiency. The use of cleaning agents and water is more scientific and reasonable, while steam consumption is relatively low, achieving rational energy utilization and effectively reducing cleaning costs.

 

The automatic control of cleaning liquid heating makes it easier to maintain the temperature at the process-required value. The addition of concentrated acid and alkali via diaphragm pumps enhances operational safety. Automatic temperature control and high-low liquid level alarms reduce production costs.

 

However, the split-type CIP cleaning system requires higher capital investment and has stricter requirements for operation and maintenance personnel. Due to its precise temperature control, operational safety, and production cost reduction, the investment cost is not excessively high, making it an excellent choice for large, medium, and small food enterprises in China.

Technical Parameters Selection Table

Model FCIP-1 FCIP-2 FCIP-3 FCIP-5 FCIP-10
Acid Tank 1000 L 2000 L 3000 L 5000 L 10000 L
Alkali Tank 1000 L 2000 L 3000 L 5000 L 10000 L
Water Tank 1000 L 2000 L 3000 L 5000 L 10000 L
Hot Water Tank 1000 L 2000 L 3000 L 5000 L 10000 L
Pump Flow Rate 20 m³/h 20 m³/h 20 m³/h 20 m³/h 20 m³/h
Pump Head 36 m 36 m 36 m 36 m 36 m
Pump Power 3 kW 3 kW 3 kW×2 3 kW×2 3 kW×4

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